Copper Pipe Corrosion

Copper Pipe Corrosion

Written by James Ridout, James Ridout | Posted Friday, March 14th, 2025
Posted in Article, Commercial
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pipework corrosion

Why Do Copper Pipes Corrode?

While copper is known for its durability and resistance to rust, it is not completely immune to corrosion. Several factors can contribute to the deterioration of copper pipes over time, including:

  • Water Chemistry: High acidity (low pH) in water can accelerate corrosion.
  • Dissolved Oxygen & Minerals: Excess oxygen and minerals in the water can lead to oxidation, forming pinhole leaks.
  • Velocity of Water Flow: High-speed water can cause erosion corrosion, wearing down the inside of the pipes.
  • Electrochemical Reactions: If copper pipes are in contact with other metals, a process called galvanic corrosion can occur, leading to accelerated deterioration.
  • Sediment & Contaminants: Buildup of debris, chlorine, or sulfate compounds in the water can contribute to corrosion over time.

How Does AQUABION Protect Against Corrosion?

Once the AQUABION has been installed, the zinc sacrificial anode helps protect the pipeline system. Since zinc is a less noble metal than copper, the zinc anode is oxidized (corroded) first, rather than the pipe wall.

This process creates a thin, protective boundary layer inside the pipe, preventing direct contact between the water and the copper surface. This scientifically proven effect is similar to methods used in ship hull and boiler protection, ensuring long-term resistance to corrosion.

Long-Term Benefits of AQUABION

By preventing corrosion, the AQUABION system extends the lifespan of your pipework, reducing costly repairs and replacements. Unlike chemical-based treatments, AQUABION operates without electricity or regular maintenance, making it an eco-friendly and cost-effective solution.

Whether in homes, businesses, or industrial settings, AQUABION provides a long-term safeguard against pipe deterioration, ensuring a reliable water system for years to come

The effect is known and scientifically proven. In industry, the effect is used for the protection of ship hulls and boilers.

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Further reading on causes of steel pipe corrosion, copper pipes and how Zinc can be used to stop copper corrosion

  1. Tzaneva, B., Fachikov, L., & Raicheff, R. (2006). “Protective effect of electrodeposited zinc-iron alloy coatings against copper corrosion in sulfate containing media.” Journal of Applied Electrochemistry, 36(3), 347-353.
  2. Feng, Y., Teo, W. K., Siow, K. S., Tan, K. L., & Hsieh, A. K. (1996). “The corrosion behaviour of copper in neutral tap water. Part I: Corrosion mechanisms.” Corrosion Science, 38(3), 369-385.
  3.  Calle, L. M., & MacDowell, L. G. (2004). “Evaluation of Galvanic Corrosion Between Copper and Galvanized Steel Piping.” NASA Technical Reports Server.
  4. Edwards, M., & Triantafyllidou, S. (2007). “Chloride-to-sulfate mass ratio and lead leaching to water.” Journal of the American Water Works Association, 99(7), 96-109.
  5. Zhang, X., & Andrews, L. (2012). “Corrosion of copper pipes in domestic water systems.” Building Services Engineering Research and Technology, 33(3), 275-291.
  6. Treweek, G. P., Glicker, J., Chow, B., & Sprinker, M. (1985). “Pilot-plant simulation of corrosion in domestic pipe materials.” Journal of the American Water Works Association, 77(12), 74-82.

DON'T JUST TAKE OUR WORD FOR IT

Your AQUABION – system has been operating successfully in our company for
some time in a humidifier of an air – conditioning system.

Mr Geist and Mr Blunck of Bosch

A truly remarkable piece of kit. Like everyone I was a bit sceptical at first but this unit has been fit and forget and so easy to install. We are a hard water area and limescale was an unsightly problem but is now a thing of the past. Unit starting its 5th year in use and no deterioration in performance noticed yet.

Graham Martin

We have very hard water and lime scale is a problem for all appliances and particularly the shower. Had a refit recently and incorporated an Aquabion Mini …. only a month in but looks good. Will be adding one to washing machine soon … as we have been through 3 machines in 10 years

Julian Humphreys
Since we have had this product fitted our water has been great for our skin, great for our dishwasher and washing machines as we notice our clothes feel fresher.  I would recommend this product to my friends and further suggest that this product will save you money in the long term as it will reduce issues with pipe clogging up. All new homes being built in a hard water area should have this product fitted as a mandatory instruction for all builders
Ken Murphy
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